3D Printing for Electronics Enclosures and Project Boxes

3D Printing for Electronics Enclosures and Project Boxes

Why PETG for most enclosures

PETG handles internal electronics heat up to about 75 C, takes impact when boxes get dropped, prints reliably without enclosure and looks reasonably professional out of the printer. Standard black PETG covers 80 percent of enclosure use cases.

When to step up to ABS or ASA

  • ASA: outdoor electronics, sensor housings in the garden, weather stations
  • ABS: when you want to vapour-smooth for a retail-injection-moulded look
  • PC: enclosures that house high-power electronics (LED drivers, amplifiers)
  • ABS-GF or PETG-GF: enclosures that need extra rigidity

Print settings that matter for enclosures

  • Walls: 3 to 4 perimeters for solid feel
  • Top / bottom layers: 4 to 5 for opaque coverage
  • Infill: 20 to 30 percent gyroid (rigidity without weight)
  • Layer height: 0.2 mm balances finish and speed
  • Slow first layer for clean threads on screw bosses

Common project box upgrades

  • Heat-set inserts for threaded screw holes
  • Magnetic mounts via embedded magnets
  • Cable glands for sealed weatherproof enclosures
  • TPU gaskets for IP-rated boxes

Sydney 24/7 pickup

The 24/7 parts vending machine at the Siddament warehouse stocks the most common 3D printer spares: nozzles, hotends, build sheets, adhesion products and printer-brand specific spares. Available any time, day or night.

Browse the range

PETG, ABS, ASA, PC.

Back to blog